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One
of the most difficult and costly quality control criteria in
manufacturing is the determination of bond integrity of joined
materials especially when they are at the micro-scale. A good
example is the semiconductor and microelectronics industries
where interconnection and circuit traces are in the order of
0.001 inch in diameter or smaller. Though interconnects may have
physical contact, the bonding integrity may not always exist.
This phenomena is often found in ball bonds, wedge bonds, ribbon
welds, circuit traces and thin coatings.
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Traditionally,
the degree of attachment is tested by contact means such as
pull, shear and peel methods. With the increase in demand for
products that are smaller, lighter in weight and more reliable, these quality control tasks are becoming more
challenging every day. The mechanical test tools (such as hooks
and shears) cannot be further reduced in size to accommodate the
miniaturization trend. At times, latent defects are left in the product, causing
product failures in the field.
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